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Tuneups

This consists of essential maintenance procedures that keeps your VW running healthy and smooth:

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- Oil Change

- Transmission Fluid Check

- Brake Fluid Check

- Valve Adjustment

- Distributor Maintenance

- Compression check

- Points Adjustment

- Static and Dynamic Timing Check

- Carburetor Tuning 

Tuneups

Brake Jobs

We have the solution for many common brake issues, such as:

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- Spongy or Soft Brake Pedal

- Stiff Brake Pedal

- Pulling to One Side When Braking

- Brake Fluid Leaks

- Brake Fade or Weak Braking

- Grinding or Squealing Noises

- Brake Drag (Brakes Not Releasing)

Brake Jobs

Suspension

We tackle a variety of suspension jobs to address common issues.

 

Front Suspension

- Ball joint replacement (later Beetles/Buses)
- Center pin replacement (Bus)
- Tie rod end replacement
- Steering damper replacement (common fix for Super Beetle shimmy and steering vibration)

- Steering box adjustment or replacement (restores tight, predictable steering)

- Torsion arm bushings replacement

 

Rear Suspension

- Spring plate bushing replacement
- Torsion bar indexing / ride height correction
- Wheel bearing replacement (often seen as rumbling, grinding, or play at the wheels)

- Axle seal kits (gear oil leaking onto the brakes or inner wheels)

- CV joint service (Independent Rear Suspension or IRS cars)
- Reduction gearbox service (Split Window Bus)
 

Other

- General Suspension Services

- Shock absorber replacement

- Bushing and rubber replacement throughout

- Inspection for rust or cracked mounts (especially on Buses)

Suspension

Electrical

Electrical issues are very common in VW's due to their age.

 

Charging System Repairs

- Servicing or replacing generators/alternators and voltage regulators

- Testing and repairing wiring between battery, regulator, and charging unit

- Installing alternator conversion kits

 

Battery & Ground System Service

- Testing for voltage drop or poor grounds

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Starter System Repairs

- Replacing starter motors (including auto-stick specific types)

- Replacing starter solenoids

- Fixing ignition switch issues

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Ignition System Work

- Replacing coils, distributors, condenser, points

- Setting dwell, timing, and advance curves

- Diagnosing misfires or weak spark issues

 

Lighting Repairs & Upgrades

- Fixing dead headlights, taillights, brake lights, and turn signals

- Replacing or refurbishing bulb holders/sockets

- Diagnosing flasher relay issues

- Restoring proper grounds to horn or headlights

 

Fuse Box & Harness Repairs

- Replacing blown fuses

- Repairing melted or damaged wiring

- Installing new wiring sub-harnesses

- Full harness replacement

Electrical

Engine rebuilds

*Indicates a service that is outsourced to a trusted machinist.

 

Inspection & Diagnosis

- Engine tear-down and full inspection

Measurement of crankshaft, camshaft, case, and bearing surfaces

- Evaluation of reusable vs. replacement components

- Build recommendations based on budget and intended use

 

Crankcase Services

- Case disassembly and cleaning

- Oil gallery plug removal and replacement

- Inspection for cracks

- Align-boring*

Case decking

 

Rotating Assembly Services

- Crankshaft inspection and polishing

- Crankshaft grinding*

- Connecting rod inspection

- Rod bushing replacement and pin fitting*

- Dynamic balancing of crank, rods, pistons, and flywheel*

- Flywheel resurfacing*

- Flywheel endplay setup

 

Camshaft & Valve Train

- Camshaft and lifter inspection or replacement

- Cam gear fitting*

- New lifters (matched to camshaft)*

- Pushrod inspection or replacement

- Rocker arm inspection and setup

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Cylinder Heads

- Head disassembly and cleaning

- Crack inspection

- Valve job (valves, guides, seats)

- Head resurfacing*

- Spring inspection and setup

- Assembly with new seals and hardware

 

Pistons & Cylinders

- Inspection/measuring of pistons and cylinders

- Honing as needed*

- Ring fitting and gapping

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Oil System

- Oil pump inspection or replacement

- Doghouse oil cooler conversion

- New oil cooler seals and hardware

- Pressure relief valve inspection

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Engine Assembly

- Complete short-block and long-block assembly

- Bearing clearances checked and documented

- Crank endplay setup

- Torque procedures to factory specs

- Assembly with proper lubricants and sealants

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Fuel & Ignition Setup

- Carburetor rebuild and installation

- Fuel pump inspection or replacement

- Distributor inspection and setup

Engine Rebuilds

Metal Fabrication

We work with an extremely talented metalworker in the harbor area of Half Moon Bay known as Princeton. He has two decades of experience and can tackle the widest variety of metal fabrication jobs, including full pan replacement, custom framing, and much much more. 

Give us a Call

(650) 490-0248

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